Smart Power
Decision
Lithium Battery
Why Lithium Batteries Are a Smarter Choice
Longer Lifespan
Up to 3000+ cycles vs. 500–1000 in lead-acid. Smarter partial charging extends battery life dramatically.
Opportunity Charging
Quick top-ups during breaks—no need for full 8–12 hour cycles. Perfect for shift-based operations.
Lightweight Design
One-third the weight of lead-acid. Enables better truck ergonomics, more legroom, and improved performance.
Higher Efficiency
Up to 95% energy efficiency vs. 80–85% in lead-acid. More usable power, less waste.
Faster Charging
Full charge in 2–3 hours. Less downtime, more productivity.
Eco-Friendly
Non-toxic, gas-free, and cleaner for the environment. A safer, sustainable choice.
Zero maintenance
1. Lead-acid batteries need regular care, but lithium batteries work without any maintenance.
2. Lithium batteries last longer without the need for upkeep, unlike lead-acid ones.
3. No maintenance means no extra cost—lithium batteries save time and money.
4. Lithium batteries run smoothly without the hassle of maintenance that lead-acid batteries need.
5. Forget water refills and checkups—lithium batteries are maintenance-free and cost-effective
Upfront cost vs long-term value?
Lead-acid batteries may seem cheaper, but lithium batteries win in the long run.
Cost-Efficient Operations
Less energy wasted: Lithium loses only 15% to heat vs 50% in lead-acid.
No swapping needed: Save time and labor—no mid-shift battery changes.
Zero maintenance: No watering, no cleaning, no downtime.
Smaller size, same power: Compact lithium batteries deliver equal or better performance.
Result: Lower energy bills, reduced labor costs, and smoother operations.
IS EVERY LITHIUM BATTERY THE SAME?
Lithium-ion is named for its active materials. There are several types of chemical components to build rechargeable lithium-ion batteries. The most two relevant materials to the forklift industry are Lithium Iron Phosphate (LFP) and Lithium Nickel Manganese Cobalt Oxide (NMC).
NMC technology is very well known from the car industry and other manufacturing where weight and size play a major role. The upside of NMC batteries is a high energy density and the compact size. The downside of the NMC cell is the high possibility of inflammation and explosion when punctures or overheated. Due to the light weight and high energy density some manufacturers are still using NMC in material handling products, while manufacturers like BYD, Linde, Still, EP Equipment and others have switched to a different technology.
LFP technology is currently the technology used by the leading manufacturers of Li-Ion material handling products. LFP offers good electrochemical performance with low resistance. The key benefits are high current rating and long cycle life, besides good thermal stability, enhanced safety and tolerance if abused. There are many advantages to choosing an LFP-powered machine. Especially when applying on larger equipment like an electric ride on pallet truck or electric forklift trucks, the LFP battery plays out its strength—it does not catch fire or burn when punctures – it is just safe!
Criteria | NMC batteries | LFP batteries |
---|---|---|
Thermal Runaway | 210C (410F) | 270C (518F) |
Capacity | 150-220Wh/kg | 90-120Wh/kg |
Life Cycle | 1000-2000 | 2000 and higher |
EP Equipment produces all its Li-Ion machines with LFP batteries to power its trucks. Li-phosphate is more tolerant to full charge conditions and is less stressed than other lithium-ion systems if kept at high voltage for a prolonged time.